Press release

October 24th, 2012:

From vision to implementation: CO2 as feedstock for chemicals and polymers


The terms CO2 economy and Carbon Capture and Utilization (CCU) are becoming an increasingly popular subject in the scientific and popular press. These terms refer broadly to the technical possibility of scrubbing CO2 from flue gases or from the atmosphere and using it as feedstock to produce chemicals, polymer and so-called "solar fuels". "Solar fuels" are a generic term for a fuel based chemically on CO2 and water where a renewable energy source is stored. The word "fuel" is intended in a broader sense, as it refers not only to fuel for transport and electricity generation, but also feedstock for industry. This innovative concept now faces the transition from simple academic curiosity to a feedstock of growing importance to the chemical industry.


Leading experts and 180 participants from 25 countries

In order to pool together different representatives of this important and relatively new field, nova-Institute GmbH (Hürth, Germany) organized a full two-day conference. This allowed the world's leading universities and companies in the field of CO2 capture, purification and derived polymers, products and fuels to present and discuss their latest developments and outline their vision for the full-scale implementation of a CO2 economy.

This inspiring conference (in the words of many attendees) was entitled "CO2 as chemical feedstock for polymers and chemistry" and it was held on 10th and 11th October 2012 in the Haus der Technik in Essen. 180 participants from 25 different countries enjoyed the two-day event. It was sponsored by RWE AG and Bio Based Europe Pilot Plant (Belgium) and was under the patronage of the Ministry of Innovation, Science and Research of the State of North Rhine-Westphalia. Other partners of the event were the European Chemical Industry Council (CEFIC), the Cluster of Industrial Biotechnology of North Rhine-Westphalia (CLIB2021), the Flemish Institute of Technology (VITO) and Kunststoffland NRW.

Innovation Award

During the conference participants had the chance to vote for an "Innovation Award". This symbolic prize was intended as recognition for the three speakers who impressed the audience with presentations of the most impressive and most innovative technologies. Due to the high quality of the speakers and their innovative products and approaches, it was difficult for participants to decide which speakers deserved the innovation awards, and this was reflected in the narrow margins between speakers in the final vote.

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September 24th, 2012:

Five steps for the implementation of a full CO2 economy: How the next revolution in the chemistry sector is unfolding, and first successes.

The chemical industry and the solar industry are partners in developing artificial photosynthesis to produce sustainable carbon without using biomass. Solar fuels and solar materials cover the demands of society and industry. This will change the face of the world dramatically and sets out a realistic pathway towards a truly sustainable society with infinite resources from CO2 recycling.

Regarding that sustainable innovation sector the nova-Institut (Germany) organizes the world's largest conference: From 10th to 11th October 2012 the topic of carbon dioxide as feedstock for fuels, chemicals and polymers is the main focus in the Haus der Technik (Essen, Germany). The world's leading experts on the use of carbon dioxide will be presenting their latest developments and will put it up for discussion: http://www.co2-chemistry.eu
The revolution is already underway and it is taking place step by step – all comprehensively covered by the coming conference:
 

Step 1: Power-to-gas
Status: First demonstration plants are already under construction

There is an increasing demand for means of storing surplus production of solar and wind energy. Alongside other options, surplus renewable electricity can be used to split water into hydrogen (H2) and oxygen (O2). CO2 and H2 can easily be used to form the chemical compounds methane and methanol, which can be stored and later used for electricity production.
Presently, CO2 is coming from power plant combustion; in future, it will be possible absorbing CO2 from atmosphere (see Step 5).
The challenge for Step 1 is to optimize the system, increase the total efficiency and decrease the costs. Today, the production of methane and methanol via the pathway described above is only price-competitive using very cheap electricity (circa 0,03 € cents/kWh) like renewable surplus. In any case, methanol is the more promising option, because less hydrogen is needed in production.
 

Step 2: Polymers and chemicals from CO2
Status: Polypropylene carbonate (PPC) and CO2 polyols are already produced on small scale and available on the market; other chemicals and plastics are on the track

A very interesting CO2-based polymer is PPC: it is 43% CO2 by mass and biodegradable, and has high temperature stability, high elasticity and transparency, and a memory effect. These characteristics open up a wide range of applications for PPC, including countless uses as packing film and foams, dispersions and softeners for brittle plastics.
PPC is also a good softener for bio-based plastics. Many bio-based plastics, e.g. PLA and PHA, are originally too brittle and can therefore only be used in conjunction with additives for many uses. Now a new option is available. They cover an extended range of material characteristics through combinations of PPC with PLA or PHA. This keeps the material biodegradable and translucent, and it can be processed without any trouble using normal machinery. The vacuum cleaner casings that Bosch Siemens Household Appliances (BSH) displayed at ACHEMA are predominantly made of BASF’s PPC and PHA and are intended as a substitute for the bulk plastic ABS.
Another CO2-based polymer is polyethylene carbonate (PEC). PEC is 50% CO2 by mass and can be used in a number of applications to replace and improve traditional petroleum-based plastics currently on the market. PEC plastics exhibit excellent oxygen-barrier properties that make it useful as a barrier layer for food-packaging applications.
At ACHEMA Bayer Material Science exhibited polyurethane blocks made from CO2 polyols. CO2 replaces some of the mineral oil use. Industrial manufacturing of foams for mattresses and insulating materials for fridges and buildings is due to start in 2015.
With the right political and research framework, CO2-based polymers will not only have a bright future but also realize quick market penetration.
 

Step 3: CO2 as carbon source for industrial biotechnology
Status: CO2 is already used in pilots as feedstock for algae and bacteria

Modern biotechnology opens up new pathways for the direct utilization of CO2 as a carbon source in fermentation processes according to two main, and very different, strategies.
In one strategy, CO2 is directly fed to microalgae, either genetically modified or not, in specially designed photo-bioreactors or open ponds. The CO2 is directly used by the microalgae to grow, and the product is the final biomass. This strategy allows the production of different kind of chemicals and has attracted a lot of interest for the production of “diesel-like” fuels, especially aviation fuel.
The other strategy involves the use of genetically modified bacteria that are able to use the CO2 as a carbon source for their metabolism and as the backbone for producing a specially designed molecule. Although this field is still in its infancy with no commercial exploitation as yet, it is one of the most promising biotechnological routes towards creating tomorrow chemicals. Modern biotechnology offers the possibility to “reprogram” bacteria and turn them into a chemical plan that is able to synthetize virtually any target molecule.
 

Step 4: Artificial photosynthesis as an efficient chemical process to split water directly with photons (via catalyst) and reform hydrocarbons into fuel, chemicals and plastics
Status: Panasonic showed summer 2012 the first running prototype of an artificial photosynthesis to produce formic acid

Artificial leaves and trees use artificial photosynthesis in a fully integrated system by direct use of photons via photochemical water splitting in order to generate hydrocarbons. Hydrogen and CO2-based processes can convert them via artificial photosynthesis into a wide spectrum of fuels (incl. aviation fuels), chemicals and polymers – and even produce fermentable sugars as feed for downstream biotechnological processes to access complex molecules.
Early technological breakthroughs in this field show us a technology that is compatible with large industrial as well as decentralized local use and robust enough for long-term operations. Different research projects have set clear targets such as being fully cost-competitive in terms of productivity, having a low environmental impact (construction, use and end of life) and not using costly or rare elements as a catalyst.
The efficiency of the first artificial (chemical) photosynthesis is already at the same level as natural (biological) photosynthesis; the aim is to multiply efficiency by a factor of ten.
 

Step 5: CO2 recovery from the atmosphere

Status: Research into more efficient and cost-competitive absorption of CO2 from the atmosphere
With fast developing absorption and cleaning technology it will be possible to take CO2 directly from the atmosphere – all over the globe. That would represent a huge step towards ensuring a sustainable and infinite raw material supply for industry and society.
The vision is of a world powered by solar material and fuel, splitting fresh and sea water using sunlight and CO2 to produce food, materials, fuels, oxygen and also fresh water from sea water. A world powered by artificial photosynthesis, in which a growing proportion of human-engineered structures operate like artificial trees to feed the demands of industry and society, will lead to a truly sustainable world.
Because these technologies can be used almost everywhere, they arguable involve a moral imperative to address internationally agreed targets to reduce poverty and the lack of necessary food, energy and material as expressed in the United Nations Millennium Development Goals (2012).
 

 

August 15th, 2012:

The next revolution: CO2 plus renewable energy can serve as a feedstock for fuels, chemicals and plastics

Chemical industry and solar industry are partners to develop artificial leaves to produce sustainable carbon without using biomass

The technology is already on the market where CO2 is already used as a reactant for example for polyurethanes at Bayer and a polycarbonate at DSM. In the future it will be possible to use photons directly for water splitting - this will be the step to artificial photosynthesis with a much higher efficiency than all crops in the world. Artificial leaves and artificial crops can be placed everywhere, using carbon dioxide, water and solar radiation to produce fuels, chemicals and plastics - and even glucose.
From 2030 the industry will be able to sequester the CO2 from the atmosphere cheaply but until then CO2 from combustion is a way to fill the gap. Producing hydrogen is very energy demanding and for a mass production the industry needs more hydrogen at a cheaper price. Hydrogen is the main problem, the rest of the technology is optimised. Once this issue has been solved industry will be able to produce practically everything everywhere.

Regarding that sustainable innovation sector the nova-Institut (Germany) organizes the world's largest conference: From 10th to 11th October 2012 the topic of carbon dioxide as feedstock for fuels, chemicals and polymers is the main focus in the Haus der Technik (Essen, Germany). The world's leading experts on the use of carbon dioxide will be presenting their latest developments and will put it up for discussion: www.co2-chemistry.eu
Use the unique opportunity to gain early and comprehensive information on this innovative future-oriented sector!

We thank our sponsors RWE (www.rwe.de) and Bio Base Europe Pilot Plant (www.bbeu.org) for their support.

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Download of the Press Release in German (PDF)

 


4th July 2012:

Carbon Dioxide as Feedstock for Polymers and Fuels - a challenge for sustainable chemistry

The world's largest conference on "CO2 as Feedstock for Chemistry and Polymers" (Haus der Technik Essen, 10-11 October 2012) covers an incredibly wide range of uses for CO2, developing a vision for a sustainable carbon dioxide economy.

Carbon dioxide (CO2) emissions, the end product of burning fossil fuels or biomass, are largely responsible for the greenhouse effect and thus for climate change. A reduction in CO2 emissions is therefore at the very top of the international political agenda. Trials are running in parallel to explore underground sequestration of CO2 from power stations, thereby removing it from the atmosphere. It would at first sight seem paradoxical to wish to use energy-poor, inert CO2 molecules. Considerable research and development efforts in recent years have led to new and innovative CO2-recycling technologies and a vision of a CO2 economy.

Download of the Press Release in English (PDF)
Download of the Press Release in German (PDF)